Learn step-by-step how to simulate, design, and rate shell-and-tube heat exchangers using Aspen Plus V14 and EDR.
β±οΈ Length: 2.1 total hours
π₯ 329 students
π November 2025 update
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- Course Overview
- This specialized course offers a highly practical guide to mastering the simulation and analysis of shell-and-tube heat exchangers, critical components in virtually every process industry, enabling their optimization under various operating conditions.
- You will embark on a step-by-step journey through the capabilities of Aspen Plus V14, focusing on its integration with Aspen Exchanger Design & Rating (EDR) to tackle real-world engineering challenges with hands-on proficiency.
- The curriculum equips you with tangible skills to contribute immediately to process design, optimization, and troubleshooting, enhancing your technical expertise with industry-standard software.
- Explore foundational principles governing thermal performance and mechanical integrity, meticulously defining system parameters and operational constraints for accurate predictive models of new designs or existing equipment evaluations.
- Understand the systematic approach to evaluating exchanger performance, identifying bottlenecks, and exploring efficiency improvements or capacity increases, directly impacting operational costs and energy consumption.
- Requirements / Prerequisites
- A foundational understanding of chemical engineering principles, including mass and energy balances, fluid mechanics, and thermodynamics.
- Familiarity with basic heat transfer concepts, such as conduction, convection, radiation, overall heat transfer coefficients, and fouling.
- General computer literacy and the ability to navigate software interfaces.
- Crucial access to Aspen Plus V14 and Aspen Exchanger Design & Rating (EDR) software for hands-on exercises.
- A keen interest in process equipment design, optimization, and active engagement with practical simulation exercises.
- Skills Covered / Tools Used
- Mastering setup and configuration of complex heat exchanger models within a comprehensive process simulation environment, ensuring accurate physical representation.
- Developing proficiency in inputting diverse process stream data to establish realistic operating conditions for exchangers.
- Executing detailed sensitivity analyses to understand the impact of varying operational parameters on exchanger performance and efficiency.
- Gaining expertise in interpreting advanced simulation outputs and diagnostic messages from Aspen Plus and EDR, identifying design limitations or operational inefficiencies.
- Applying rigorous engineering principles to evaluate different exchanger configurations and material selections, considering thermal effectiveness and mechanical suitability.
- Utilizing Aspen Plus V14 to model entire process flowsheets, assessing exchanger interaction with other unit operations.
- Generating comprehensive technical reports detailing exchanger specifications, performance predictions, and economic considerations for project documentation.
- Troubleshooting common simulation convergence issues and refining model parameters to achieve robust, reliable results, mirroring industrial challenges.
- Developing strategies for optimizing heat recovery networks, aiming to minimize energy consumption and improve overall plant efficiency.
- Harnessing thermodynamic property packages in Aspen Plus to accurately model fluid mixture behavior under diverse process conditions.
- Benefits / Outcomes
- Significantly enhance career prospects by acquiring highly sought-after expertise in industrial process simulation, directly applicable to roles in design, operations, and R&D.
- Develop the ability to confidently approach complex heat exchanger design and rating problems, offering data-driven solutions for optimized performance and operational reliability.
- Contribute effectively to projects focused on energy efficiency, carbon footprint reduction, and process optimization, becoming a valuable asset in sustainability-conscious industries.
- Gain immediate practical experience with leading-edge simulation software, bridging theoretical knowledge with real-world application, accelerating professional development.
- Improve decision-making capabilities regarding equipment selection, operational strategies, and process improvements, backed by robust simulation results.
- Build a strong foundation for further specialization in thermal system design or advanced energy integration studies, opening diverse technical career paths.
- Increase confidence in presenting and defending technical proposals for heat exchanger modifications, leveraging simulation data to support recommendations.
- Reduce potential project costs and timelines by accurately predicting exchanger performance and identifying design flaws early in the development cycle.
- Become proficient in identifying potential operational issues related to heat exchangers, such as fouling, and proposing effective mitigation strategies.
- PROS
- Highly Practical and Application-Oriented: The course is designed with a strong emphasis on hands-on application, enabling learners to immediately apply acquired skills to real-world industrial scenarios.
- Uses Industry-Leading Software: Proficiency gained in Aspen Plus V14 and Aspen EDR is directly transferable and highly valued across the global chemical, oil and gas, and pharmaceutical industries.
- Concise and Time-Efficient: At just 2.1 total hours, it offers a focused and rapid pathway to developing critical simulation skills without a significant time commitment, perfect for busy professionals or students.
- Up-to-Date Content: The November 2025 update ensures the course material is current with the latest software versions and industry best practices, maximizing relevance and utility.
- Direct Applicability to Real-World Engineering Challenges: Addresses practical problems in simulating, designing, and rating essential equipment, making learning directly impactful for professional roles.
- Clear Pathway to Skill Acquisition: The step-by-step methodology ensures a structured learning experience, guiding users from basic setup to advanced analysis techniques effectively.
- Ideal for Both Students and Professionals: Provides a valuable skill-up for students entering the workforce and a refresher or advanced training for experienced engineers seeking to update their software proficiency.
- Strong Foundation for Process Optimization: Equips participants with the tools to significantly contribute to energy saving and efficiency improvement projects within their organizations.
- CONS
- Limited Scope for Deep Dive into Complex Scenarios: Given the short duration of 2.1 hours, the course might offer a foundational understanding rather than an exhaustive exploration of highly complex or atypical heat exchanger design challenges, potentially necessitating further self-study for niche applications.
Learning Tracks: English,IT & Software,Other IT & Software
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